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投稿时间:2021-11-07 修订日期:2022-01-03
投稿时间:2021-11-07 修订日期:2022-01-03
中文摘要: 随着全断面掘进机(TBM)在煤矿深井岩巷掘进中的推广应用,不良地层已成为影响TBM掘进煤矿深井岩巷施工安全性和掘进效率的主要因素。为解决TBM在煤矿不良地层中巷道围岩支护困难的问题,提出了TBM掘进煤矿巷道装配式支护结构,并加工制作了装配式支护结构足尺模型,使用煤矿井巷支护结构大型试验平台,开展不同侧压系数下的支护结构足尺加载试验;通过拉杆式位移计监测支护结构关键节点位移,采用应变片监测支护结构足尺模型应变分布演化规律,同时搭建足尺模型变形摄影测量监测系统,监测获得足尺模型变形数据;开展侧压系数为λ=1.0和1.5两种加载条件下的装配式支护结构足尺模型均载和非均载试验;试验研究装配式巷道支护结构的变形破坏形态、承载力和应变分布特征,厘定支护结构承载能力的影响因素,揭示支护结构失稳破坏机理;开展支护结构数值试验,获得足尺模型试验中难以监测的轴力、弯矩等参数。结果表明:支护结构在管片接头和跨中首先出现局部失稳,进而导致结构整体失稳;侧压系数λ=1.0和1.5时,支护结构极限承载力分别为3 972.2和2 763.2 kN;随侧压系数提高,支护结构承载力呈指数型下降,结构变形破坏也更为明显;足尺模型试验中支护结构极限承载力略小于数值试验,足尺模型试验和数值试验结果一致性较好;均载试验中,支护结构接头处轴力较大,接头和管片跨中处弯矩较大,弯矩均为正值,而非均载试验中,支护结构轴力略有降低,弯矩值正负皆有,且弯矩值高于均载试验值。
Abstract:With the popularization and application of tunnel boring machine (TBM) in the rock roadway excavation of deep coal mines, the bad formation had become the main factors that influence the safety and working efficiency of TBM excavated deep-buried coal mine roadways. To solve the problems of supporting TBM excavated coal mine roadways in undesirable grounds, the fabricated support structure for TBM excavated coal mine roadways was proposed and the full-scale models of fabricated support structure were manufactured. The Full-scale loading tests of the supporting structure under different lateral pressure coefficients were carried out to study the deformation and failure form, bearing capacity, and strain distribution characteristics of the prefabricated roadway support structure, the influencing factors of the supporting structure bearing capacity were determined and the failure mechanism of the support structure was revealed. Moreover, numerical tests of support structures were conducted to obtain parameters such as axial force and bending moment that were difficult to be monitored in experimental tests. The partial failure first appeared at the segment joints and the middle portion of the segments, which in turn led to the overall instability of the structure. When the lateral pressure coefficient λ=1.0 and 1.5, the ultimate bearing load of the support structure was 3972.2 and 2763.2 kN, respectively. With the increase of the lateral pressure coefficient, the bearing capacity of the support structure decreased exponentially, and the deformation and failure of the structure became more obvious. The ultimate bearing capacities of the supporting structures in the mechanical test were slightly smaller than that of the numerical tests, and the results of the mechanical test and the numerical test were in good agreement. In the uniform load test, the axial force at the joints of the supporting structure was relatively large, the bending moments at the mid-span of the joints and segments were large, and the bending moments were positive. In the non-uniform load test, the axial force of the supporting structure was slightly reduced. The bending moment values were both positive and negative, and the bending moment was higher than that of the uniform load test.
keywords: tunnel boring machine coal mine roadways support structure full-scale test numerical analysis
文章编号:202101115 中图分类号:TD353 文献标志码:
基金项目:国家自然科学基金项目(51804006);深部煤矿采动响应与灾害防控国家重点实验室自主课题项目(SKLMRDPC20ZZ04);建筑结构与地下工程安徽省重点实验室开放基金项目(KLBSUE-2020-02)
作者简介:第一作者:唐彬(1987—),男,副教授,博士. 研究方向:矿山建设工程. E-mail:tangbin0554@163.com;通信作者:程桦, E-mail:hcheng_ahu@163.com
引用文本:
唐彬,孙长红,程桦,王要平,曹伟,张大欢,黄志鸿,刘子默,唐永志,王传兵.TBM掘进煤矿巷道装配式支护结构足尺试验[J].工程科学与技术,2023,55(2):242-251.
TANG Bin,SUN Changhong,CHENG Hua,WANG Yaoping,CAO Wei,ZHANG Dahuan,HUANG Zhihong,LIU Zimo,TANG Yongzhi,WANG Chuanbing.Full Scale Model Tests of Fabricate Support Structure for TBM-excavated Coal Mine Roadways[J].Advanced Engineering Sciences,2023,55(2):242-251.
引用文本:
唐彬,孙长红,程桦,王要平,曹伟,张大欢,黄志鸿,刘子默,唐永志,王传兵.TBM掘进煤矿巷道装配式支护结构足尺试验[J].工程科学与技术,2023,55(2):242-251.
TANG Bin,SUN Changhong,CHENG Hua,WANG Yaoping,CAO Wei,ZHANG Dahuan,HUANG Zhihong,LIU Zimo,TANG Yongzhi,WANG Chuanbing.Full Scale Model Tests of Fabricate Support Structure for TBM-excavated Coal Mine Roadways[J].Advanced Engineering Sciences,2023,55(2):242-251.