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投稿时间:2017-03-30 修订日期:2017-08-11
投稿时间:2017-03-30 修订日期:2017-08-11
中文摘要: 为了有效解决多孔质空气静压主轴回转误差在理论上无法定量精确求解的难题,提出了一种基于计算流体力学和动态网格技术的回转精度预测方法。首先根据实验测量数据分析规律采用频率和幅值相结合的方式对主轴转子的圆度误差进行几何建模,建立了不同波形、不同幅值下的几何模型。然后在FLUENT平台下利用动态网格技术,并采用瞬态分析方法同时求解N-S方程和牛顿运动定律,研究了不同波形、不同幅值下转子的X/Y向受力、速度分布、压力分布、位移轨迹的变化规律,实现圆度误差对回转误差的影响规律研究。仿真结果表明:圆度误差是影响多孔质空气静压主轴回转误差的主要因素,回转误差随着误差幅值的增加而显著恶化,偶波造成的回转误差明显低于奇波误差,随波数的增加,回转误差降低。最后搭建高精度回转误差测量实验平台,对自行研制的多孔质空气静压主轴回转误差进行测量,测得回转误差为50 nm(其中包含垂直度、圆柱度、圆度等引起的回转误差),计算求得的圆度误差为23 nm占回转误差的46 %,得出圆度误差是影响主轴回转精度的主要因素,也验证了所采用的回转误差分析方法的有效性和准确性。
Abstract:A prediction method based on computational fluid dynamic and dynamic mesh technology was proposed to solve the problem of the porous aerostatic spindle rotation error quantitatively accurate in theory.First of all,the geometric models with different waveform and amplitude were established according to the experimental data based on the frequency and amplitude of the spindle rotor roundness error.Then the N-S equation and Newton’s laws of motion were solved to figure out the influence law of the roundness error on rotary error by FLUENT.The influence of the force of the X/Y direction,velocity distribution,pressure distribution and displacement trajectory of rotor with different waveforms and different amplitudes were studied,and the analysis of the influence law of roundness error on rotation error was achieved.The calculation results showed that the roundness error is the main factor of the rotary errors which deteriorates significantly with the increase of amplitude error and the rotary error caused by even wave is significantly lower than the odd wave.Finally,a high precision rotary error measurement experiment platform was set up to measure the rotation error of the porous aerostatic spindle.The measured rotation error is 50 nm (including the rotation error caused by vertical degree,cylindrical degree,roundness and etc.) and the calculated rotation error is 23 nm,accounting for 46 % of the experimental date.It can be concluded that the roundness error is the main factor affecting the rotation accuracy of the spindle, and the validity and accuracy of the rotary error analysis method are also verified.
文章编号:201700242 中图分类号:TH132.4 文献标志码:
基金项目:国家自然科学基金委员会与中国工程物理研究院联合基金委员会资助项目(U1530130)
作者 | 单位 |
王伟 | 电子科技大学 机械电子工程学院, 四川 成都 611731 |
张敏 | 电子科技大学 机械电子工程学院, 四川 成都 611731 |
梅雄 | 电子科技大学 机械电子工程学院, 四川 成都 611731 |
崔海龙 | 中国工程物理研究院 机械制造工艺研究所, 四川 绵阳 621999 |
作者简介:王伟(1980-),男,教授,博士生导师.研究方向:数控机床精度检测.E-mail:wangwhit@163.com
引用文本:
王伟,张敏,梅雄,崔海龙.多孔质空气静压主轴动态回转误差的影响机理分析[J].工程科学与技术,2017,49(5):191-198.
Wang Wei,Zhang Min,Mei Xiong,Cui Hailong.Influence Mechanism Analysis of Rotary Error on Porous Aerostatic Spindle[J].Advanced Engineering Sciences,2017,49(5):191-198.
引用文本:
王伟,张敏,梅雄,崔海龙.多孔质空气静压主轴动态回转误差的影响机理分析[J].工程科学与技术,2017,49(5):191-198.
Wang Wei,Zhang Min,Mei Xiong,Cui Hailong.Influence Mechanism Analysis of Rotary Error on Porous Aerostatic Spindle[J].Advanced Engineering Sciences,2017,49(5):191-198.