Abstract:The issue of smoothing sharp corners between consecutive small line blocks in high-speed machining was discussed.According to the characteristics of the rational quadratic Bézier curve
the vector model of conic section transition was constructed.The formulas of the maximum contour error and the maximum curvature of conic segments were derived.Subsequently
a corner curve transition interpolation algorithm based on conic section was proposed. On the basis of this algorithm
the conic section type was defined by the weight which could satisfy the prescribed contour machining accuracy and the adjacent line segment length.At the same time
the maximum velocity limited by chord error
interpolation distance and dynamic response of machine tool was calculated.Moreover
an improved look-ahead method
which could adjust the corner velocity between two trajectories by modifying the weight of the transition curve
was presented.The comparison between the arc transition results and the conic section transition results showed that the proposed algorithm could improve transition velocity and reduce machining time.